Large Batch Reloading - How Many Do You Load At A Time?

UpNorthMI

Well-Known Member
How many rounds do you load at a time? How do you reload? More and more I find myself trying to standardize on loads and bullets and to reload larger batches of ammunition for efficiency and consistency.

First off I'll disclose that I split my time between the US and the UK and live in both countries, most of my reloading takes place in the US for a number of obvious reasons, mainly cost, availability and the fact that I shoot a lot more rounds in the US compared to my UK foxing, deer and target use. In the US we have no restrictions on ammo quantity held or how it is stored.

Brass - For me I process brass separately from the reloading task, for rifle I fully resize all cases and clean the brass, I typically have about 500 rounds of brass as a minimum for calibers that I do not shoot a lot and a minimum of 1,000 cases for my active calibers such as .308, 30-06, .243, 6.5 CR and 2,500 cases for .223. For pistol calibers I typically have 1,500 cases for .380, .38, .357, .40, .45 and at least 5,000 cases for 9mm.

Batch Size - If I'm loading a hunting round I try to load 250-300 rounds at a time with a known load I've used before, if I'm loading pistol rounds I try to load at least 500 rounds in a batch, 2,000 if 9mm. We shoot a lot of .223 so again I like to load 500-1,000 rounds at a time.

How I reload :
Cases - Once I'm done with resizing, trimming and cleaning, I will put my brass in a case checker or ammo gauge, this has become very important for me as a final quality check prior to starting the reloading process. I have a EGW 7 round 5.56 case and ammo checking block, a Lyman multi caliber block, .243, .308, .30-06 etc and multiple Lyman single case / ammo checkers. Why do this? I found that I would have zero bad rounds that were tight on the bolt etc. If I'm hunting, I check all rounds including factory ammo. I recently had some Federal premium ammo that would not fit in a double rifle while hunting driven boar, they did not fit in the ammo checker that I purchased shortly afterwards!

Priming - I like to use a Lee hand auto prime tool as I can sit watching TV with the wife and prime cases. If I do it at a press I like a Lee ram prime on a small single stage press. Even though I load pistol rounds on a Lee Progressive 1000 press, I run brass through separately for resizing (removing other dies), once pistol brass is clean, I hand prime.

Rifle Reloading - I like to use the MTM 50 round plastic trays with small and large holes for holding cases.

Powder Measuring - I currently use an RCBS powder thrower to throw powder directly into the cases. Depending on how fine the powder is and the use of my ammo, I generally empty each case into an RCBS powder scale and adjust the load with a powder trickler until the weight is perfect, then pour the powder back in the case using a small funnel. This is the most time consuming part of reloading for me and I keep meaning to move to an electric powder thrower for this task. My old method has worked well for me for over 40 years in providing accurate and consistent reloads. I'd love to hear what you do and if you are as anal as me!

Bullet Seating - I use the bullet seating die to only insert the bullet to the correct adjusted depth, I do not contact the neck of the case as I typically use a Lee factory crimp die on my ammo.

Quality Check - I do a quick visual and run the finished ammo through an ammo gauge checker, If I don't have a gauge checker (typically small use larger rounds) I will run the ammo through the gun that I plan to use, for me this is 7mm Mag, .300WM, .338 WM, 9.3x62, .375H&H, .416 Rem Mag, .500/.416NE.....

Label & Storage - I typically use the molded plastic 50 or 100 round ammo boxes and put a label on each box with the load data and date.

Pistol Reloading on a Lee Progressive Press

Cases
- As stated above I process brass and priming as a separate task.

Reloading - I set the press up as follows: sizing die without de cap rod, powder through expander die as normal with Lee auto disk powder thrower, bullet seat / crimp die as normal. I feed primed, sized brass into the press, operate press with right hand, load bullet onto case with left hand, throughput is fast and accurate. Taking priming and sizing out of the sequence removes 99% of press issues. Out falls a round every pull of the handle.

Quality Control - I run my pistol ammo through an ammo checker gauge, I normally get a 99%+ pass rate, it's all about setting up the press and dies correctly.

Label & Storage - I have a lot of plastic ammo boxes or sometimes sealed bags and cardboard boxes for overflow ammo. I label all boxes / bags with load details & dates.

My Reloading Bench - I have a steel framed custom reloading bench that I fabricated 40 years ago, it has multiple presses installed on it, I have a large RCBS Ammo Master 2 and a simple small Lee single stage press for rifle reloading and use Lee Progressive 1000 presses for most pistol rounds. I use small plastic bins that hold brass and bullet heads for each caliber, at the last count I load 17 rifle calibers and 9 pistol calibers.

Any recommendations or methodology input is welcome, I keep trying to improve and learn new things.
 
I have always done just 100 at a time with three different cals to choose from for foxes and situations it could take me 2 years to get though them all depending on scope changes
 
How many rounds do you load at a time? How do you reload? More and more I find myself trying to standardize on loads and bullets and to reload larger batches of ammunition for efficiency and consistency.

First off I'll disclose that I split my time between the US and the UK and live in both countries, most of my reloading takes place in the US for a number of obvious reasons, mainly cost, availability and the fact that I shoot a lot more rounds in the US compared to my UK foxing, deer and target use. In the US we have no restrictions on ammo quantity held or how it is stored.

Brass - For me I process brass separately from the reloading task, for rifle I fully resize all cases and clean the brass, I typically have about 500 rounds of brass as a minimum for calibers that I do not shoot a lot and a minimum of 1,000 cases for my active calibers such as .308, 30-06, .243, 6.5 CR and 2,500 cases for .223. For pistol calibers I typically have 1,500 cases for .380, .38, .357, .40, .45 and at least 5,000 cases for 9mm.

Batch Size - If I'm loading a hunting round I try to load 250-300 rounds at a time with a known load I've used before, if I'm loading pistol rounds I try to load at least 500 rounds in a batch, 2,000 if 9mm. We shoot a lot of .223 so again I like to load 500-1,000 rounds at a time.

How I reload :
Cases - Once I'm done with resizing, trimming and cleaning, I will put my brass in a case checker or ammo gauge, this has become very important for me as a final quality check prior to starting the reloading process. I have a EGW 7 round 5.56 case and ammo checking block, a Lyman multi caliber block, .243, .308, .30-06 etc and multiple Lyman single case / ammo checkers. Why do this? I found that I would have zero bad rounds that were tight on the bolt etc. If I'm hunting, I check all rounds including factory ammo. I recently had some Federal premium ammo that would not fit in a double rifle while hunting driven boar, they did not fit in the ammo checker that I purchased shortly afterwards!

Priming - I like to use a Lee hand auto prime tool as I can sit watching TV with the wife and prime cases. If I do it at a press I like a Lee ram prime on a small single stage press. Even though I load pistol rounds on a Lee Progressive 1000 press, I run brass through separately for resizing (removing other dies), once pistol brass is clean, I hand prime.

Rifle Reloading - I like to use the MTM 50 round plastic trays with small and large holes for holding cases.

Powder Measuring - I currently use an RCBS powder thrower to throw powder directly into the cases. Depending on how fine the powder is and the use of my ammo, I generally empty each case into an RCBS powder scale and adjust the load with a powder trickler until the weight is perfect, then pour the powder back in the case using a small funnel. This is the most time consuming part of reloading for me and I keep meaning to move to an electric powder thrower for this task. My old method has worked well for me for over 40 years in providing accurate and consistent reloads. I'd love to hear what you do and if you are as anal as me!

Bullet Seating - I use the bullet seating die to only insert the bullet to the correct adjusted depth, I do not contact the neck of the case as I typically use a Lee factory crimp die on my ammo.

Quality Check - I do a quick visual and run the finished ammo through an ammo gauge checker, If I don't have a gauge checker (typically small use larger rounds) I will run the ammo through the gun that I plan to use, for me this is 7mm Mag, .300WM, .338 WM, 9.3x62, .375H&H, .416 Rem Mag, .500/.416NE.....

Label & Storage - I typically use the molded plastic 50 or 100 round ammo boxes and put a label on each box with the load data and date.

Pistol Reloading on a Lee Progressive Press

Cases
- As stated above I process brass and priming as a separate task.

Reloading - I set the press up as follows: sizing die without de cap rod, powder through expander die as normal with Lee auto disk powder thrower, bullet seat / crimp die as normal. I feed primed, sized brass into the press, operate press with right hand, load bullet onto case with left hand, throughput is fast and accurate. Taking priming and sizing out of the sequence removes 99% of press issues. Out falls a round every pull of the handle.

Quality Control - I run my pistol ammo through an ammo checker gauge, I normally get a 99%+ pass rate, it's all about setting up the press and dies correctly.

Label & Storage - I have a lot of plastic ammo boxes or sometimes sealed bags and cardboard boxes for overflow ammo. I label all boxes / bags with load details & dates.

My Reloading Bench - I have a steel framed custom reloading bench that I fabricated 40 years ago, it has multiple presses installed on it, I have a large RCBS Ammo Master 2 and a simple small Lee single stage press for rifle reloading and use Lee Progressive 1000 presses for most pistol rounds. I use small plastic bins that hold brass and bullet heads for each caliber, at the last count I load 17 rifle calibers and 9 pistol calibers.

Any recommendations or methodology input is welcome, I keep trying to improve and learn new things.
Your output seems to be higher than our commercial production rate!
 
In the UK even in the days of pistol shooting most people had a limit of the total amount of ammunition in that calibre that the could possess. For me it was from memory something like six hundred rounds of 9mm and four hundred rounds of .38 Special and four hundred rounds of .45 ACP. As I shot those competitively in Police Pistol. Practical Pistol and when it came here American "1500" brought over by Marylebone Rifle and Pistol Club's secretary Vic Adams. I also shot competitively Lee Enfield rifles so that to was maybe six hundred rounds. For the lesser shot calibres I think my limit in each of those calibres was three hundred? So in UK we are limited to what amount we can load at any one time by law rather than by ability to actually process any given amount. For the 9mm I used to use a Star Reloader. Which is a "blast from the past" for those that know.
 
In the UK even in the days of pistol shooting most people had a limit of the total amount of ammunition in that calibre that the could possess. For me it was from memory something like six hundred rounds of 9mm and four hundred rounds of .38 Special and four hundred rounds of .45 ACP. As I shot those competitively in Police Pistol. Practical Pistol and when it came here American "1500" brought over by Marylebone Rifle and Pistol Club's secretary Vic Adams. I also shot competitively Lee Enfield rifles so that to was maybe six hundred rounds. For the lesser shot calibres I think my limit in each of those calibres was three hundred? So in UK we are limited to what amount we can load at any one time by law rather than by ability to actually process any given amount. For the 9mm I used to use a Star Reloader. Which is a "blast from the past" for those that know.
Any time left for shooting deer in the US, how many do you manage a year asking for a friend?
 
In the UK even in the days of pistol shooting most people had a limit of the total amount of ammunition in that calibre that the could possess. For me it was from memory something like six hundred rounds of 9mm and four hundred rounds of .38 Special and four hundred rounds of .45 ACP. As I shot those competitively in Police Pistol. Practical Pistol and when it came here American "1500" brought over by Marylebone Rifle and Pistol Club's secretary Vic Adams. I also shot competitively Lee Enfield rifles so that to was maybe six hundred rounds. For the lesser shot calibres I think my limit in each of those calibres was three hundred? So in UK we are limited to what amount we can load at any one time by law rather than by ability to actually process any given amount. For the 9mm I used to use a Star Reloader. Which is a "blast from the past" for those that know.
In the UK I shot a lot of pistol and rifle, I ran a rifle & pistol club using military and civil ranges from the late 80's to the late 90's and had very large quantities of ammo on my personal FAC and club FAC. At the point of pistol turn in, I loaded everything I had, the police could not believe the amount of ammo I turned in. I once purchased 2 pallets of Radway Green 7.62 and 5.56 at Weller & Dufty auction in Birmingham on behalf of the rifle club, it was a good job we had a couple of RFD's in the club to work out collecting & storing the ammo. I sold the ammo at cost to club members it lasted for many years and we all had lower cost shooting.

Recently took early retirement, I'm starting to shoot a lot more now, I have one son who is very active with me and I'm mentoring a new son in law in deer stalking, driven wild boar and other shooting. It's nice to have the time and the funds to do most of what I want.
 
Im amazed you've time to shoot😃
It's all about prioritizing life! I've shot all my life, all my friends are shooters, I can hopefully do it for a fair few more years. The only issue is those large steep Scottish hills are now more of a challenge than they used to be, the knees are not what they were. I shoot less deer on an outing when I'm on my own if I have to drag them back alone, that's why it's better to take my son or son in law to do the hard work, the problem is I enjoy watching them shoot more and more, it sure makes you proud to see your son shooting a .375 H&H freehand standing, knocking down Buffalo or Camel as he was on a recent trip to Australia.
 
It's all about prioritizing life! I've shot all my life, all my friends are shooters, I can hopefully do it for a fair few more years. The only issue is those large steep Scottish hills are now more of a challenge than they used to be, the knees are not what they were. I shoot less deer on an outing when I'm on my own if I have to drag them back alone, that's why it's better to take my son or son in law to do the hard work, the problem is I enjoy watching them shoot more and more, it sure makes you proud to see your son shooting a .375 H&H freehand standing, knocking down Buffalo or Camel as he was on a recent trip to Australia.
I understand completely but thats an awful lot of loading all the same
 
Whereabouts in Michigan do you spend your time when you are over there?
I was in the 1980s a member of the Detroit Sportsman Congress club located up near the Chrysler tech centre.
 
I understand completely but thats an awful lot of loading all the same
In reality, I might reload twice a month, it really depends on what is low and being used a lot, most of the time that is 9mm and .223, it's also funny that those are the 2 calibers that do not make financial sense to reload in the US. I reload for all my UK ammo and throw it in my checked luggage as I travel back and forth between the US and UK, in the UK I only shoot, .223, 6.5CR and .308 most of the time.

I've been reloading 9mm because I have a large stock of components that I purchased years ago when I was shooting a lot more, I'm nearly out of small pistol primers that have $14 price stickers on them per 1,000, now $54. I've nearly used most of my bullet heads that I used to buy in lots of 10,000 20 years ago. I just worked out that the current cost of loading 9mm is $12.25 per 50 if you exclude the cost of brass and the cost of your time, we can buy brand new factory ammo for $12.25 per 50 today. My son who is 23 thinks 9mm ammo is free and that there is always a large stock on the shelf in our gun room! Still it's fun shooting with him despite the cost of ammo.

Today has been a .223 reloading day for me, 1,000 rounds loaded, I've moved to buying once fired "fully processed" brass for .223, $32 for 250 cases, the quality is exceptional, fully resized, trimmed, primer pocket crimps removed and machined. It takes a lot of work out of the reloading process, today was Speer 52 grain match bullets HPBT, on sale for $127 for 1,000 bullets. Total cost without brass cost is $9.67 for 20 rounds in total. We can buy PMC 55 grain FMJ BT factory ammunition for $8.75 a box of 20. For plinking we use the PMC, for hunting, shooting any distance or serious target use, it pays to reload.

We still have those things in ,223 that you don't have any more, we shoot a lot of semi auto black rifles for plinking and plate shooting, We are lucky enough to have our own private 325 meter range on 320 acres, it's a lot of fun getting a group of friends out, particularly my son and a few of his younger friends to shoot lots of gongs and metal plates at various distances, I also try to teach them a bit of precision shooting with bolt action rifles. I'm working hard to mentor the next generation of shooters, stalkers, hunters in both the UK and the US.

The US ammo and reloading market is so different to the UK, there are constant specials run by online sellers, I buy everything online, ammo, powder, primers, once fired brass, when great deals come up, I buy and stock pile. I've often thought about opening a small business to sell brass, bullets and shooting accessories to the UK, I bring a lot of stuff for friends in the UK.

One crazy example was that I purchased 200 factory Norma .308 rounds that were loaded with 180 Swift A frame bullets for $180, I then pulled the ammo to use the 180 grain Swift A frames in .300 WM for a trip I had planned with my son to South Africa, it has not been possible to get Swift A frames in many calibers for some years! The new Norma .308 brass got reloaded with 130 grain Barnes TTSX for UK deer stalking. Still wondering what to do with the powder!

These are all good problems to have ...... lol
 
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Whereabouts in Michigan do you spend your time when you are over there?
I was in the 1980s a member of the Detroit Sportsman Congress club located up near the Chrysler tech centre.
I was a member there too at DSC for many years from about 1998, we clay shoot there and clay shoot at Bald Mountain, Lake Orion. I don't like to shoot on indoor ranges or public ranges these days for rifle and pistol, just too noisy and too many inexperienced shooters. I have a private range, 2 hours North on 320 acres of woodland that I own for shooting and deer hunting.
 
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