Brass cleaning ... what am I doing wrong

Before I new what I was doing I was lamping a lot and cases would endup in the bottom of the land rover. I
I removed them and washed then in fairy liquid to remove all dirt, shook the excess water off them and put them in the oven and some went blue as per op photo.
I reloaded as per normal and went out lamping. When I fired a shot I automatically went to reload and no such luck! I could not open the bolt. Checked everything and found it was simply the bolt would not open, so the action was clamped and the bolt was forced[gun smith] sadly I do not have photos the case was crumpled, it was swaged against the bolt face [Mouser] It was split from the head for about 1/4 inch and looked like a head on car crash. The Gunsmith said it must have been a double charge, not possible with 100% fill, so some sort of contaminant was sugested.
I pulled 3 bullets checked everything and reloaded the cases and tried again with the same result only a bigger split oin case and one mouser 98 wrecked, if it had be a lesser built I might not have been so lucky as the bullet remained in the barrel an inch from the muzzle. So is the head end gets annealed its dangerous. hence the reason cases are only annealed neck end.

Well that is really intriguing...what a puzzle.

I obviously do not dispute your experience...but I do question your conclusions as to the cause given the circumstances you describe.

If you have a look at the images and the explanation for the colour on them I posted in #55 you can see it is quite easy to get a vivid blue colour well below even the stress relief annealing temperature of cartridge brass. If caused by heat scale rather than chemical patination it appears only on the transition to the unheated section, as on the Barrett case image. So it appears at much less than 400˚C

Unless you placed your cases in direct contact with the burner flame of a gas oven it would be hard pressed to get it above even the lowest stress relief annealing temperature of 250˚C (top whack domestic ovens gas mark 10 is 500˚F 260˚C) Optimum stress relief annealing is achieved at 400˚C. Sure if you left it in overnight at 260˚C you could possibly stress relief anneal it, but even that would not make it floppy! See the graph I posted earlier in the thread.

If you had managed to soften the entire case it should have made it softer and more ductile, more able to stretch out and conform to the chamber walls and bolt face without failure. The cases rely on the support from the chamber and bolt face, hence the plastic tubes of a shotgun shell. The yield point would be lower so it would not spring back so much, and having more readily conformed to irregularities such as rust or machining marks in the chamber could make extraction difficult.

Was the split in the case parallel to the extraction groove or to the axis of the cartridge case? Had the cases been reloaded many times? Do you know how generous was the head space? 1/4" from the head sounds like the classic failure point for much used cases...

Alan

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Alan if all the cases were left stood upright on something I would agree, left lying on a metal tray not so. Some of my cases looked normal, those touching the steel tray were seriously blue and not all over. Think about a cake in an oven the bottom touching the cake tray burns the sides touching dont ant the top doesnt.. I wrecked my gun by not knowing.

And yet the temperature of the oven would have been fairly even. The cases touching the tray I would think were more likely to be patinated by Fairy Liquid rescue contamination or fumes coming off the tray...was it a used baking tray by any chance?

When I have tried baking a cake it is the top which burns and gets hottest and the bottom in contact with the tray that is soggy and undercooked...one of the reasons I am not the baker of the household! :)

Alan
 
I have just checked my gas oven temp with thermal probe after all this. Temp set to 180 on the dial, lit and left for 20 minutes with door very slightly ajar, temp in F 435! .
If I can find the cases extracted from the rifle I will show, they look like the case was fired in a chamber 2 time longer and then slammed into the end of chamber. Hence all crumpled. The brass at the extractor end was visibly stretched to the point it split, as in head separation. The head had no marking other than those on the bolt face, ie completely flattened. Brass had gone in every orifice. The cases were on there second loading.
Same lot second batch of 50 lasted for ten loads before being dumped. I have spoken with others who have had similar, never quite as bad but bad enough. I only pointed this out because I wish to help people and I know for a fact that ovens, domestic ovens can and do anneal cases. One final thing I know 100% the cases were not over loaded at all. EDIT just checked the oven again after door was closed for a good while and internal temp was 170.! so the problem is if door is left open it just keeps getting hotter.
 
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And yet the temperature of the oven would have been fairly even. The cases touching the tray I would think were more likely to be patinated by Fairy Liquid rescue contamination or fumes coming off the tray...was it a used baking tray by any chance?

When I have tried baking a cake it is the top which burns and gets hottest and the bottom in contact with the tray that is soggy and undercooked...one of the reasons I am not the baker of the household! :)

Alan
All I can say is most good backing books tell you to leave a tray of water in the oven bottom to stop bottom of cake bread burning. apparently most electric ovens don't suffer the malady.
 
I can get a much improved colour-case-hardened-like finish to my brass by simply leaving cases in the ultrasonic tank too long. As in some 8-hours. I jest not and have pics somewhere to prove it. I assume it's a combination of chemical reaction and heat generated by the ultrasonics.

They still shoot fine, look kind of funky and have lots of folk asking why I don't clean them!

K
 
Well thank you everyone, it has been some interesting reading

someone asked what the alu foil was like under the cases. It had slight water type marks but only if you looked closely, otherwise it looked completely new.

I am completely lost, if I am truly honest. I have no idea if these cases are good to use or not. There is plenty of argument for and against.

I have made contact with a friend who works at the police ranges to try get me 40 empty cases, I’m going to try a few different clues if. Techniqes with them and see the outcome. Then I will look at buying some more brass.
I plan on U/s for a little less time (not 15 mins)
Then I will try air dry some. And then bake some at an extremely low temp, this brass will be destine for the skip anyway so at least I can see what works and try not get the same outcome.

it is a little infuriating as I did follow advice I read from a few sources including this forum about baking them. But they were once fired brass that I didn’t pay an awful lot of money for.

once I get it right at least I’ll know my method.
Again thank you all for your input and experiences

If you want any more pics or these cases let me know and I’ll post some more if required
 
I thought I’d post up some more pictures for you to ponder over. In the last 24 hours I think they have tarnished even more. There is water type marks in the colouring. However there also does appear to be colouring across the heads

can’t seem to get the full extent of the colouring in the picture
 

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If you want any more pics or these cases let me know and I’ll post some more if required

More the merrier.

Do you remember the distribution of the coloured cases in the tray when you took them out of the oven, were the coloured ones all together in one area or randomly distributed...how much had you swirled them around before you took the photos in the OP?

I am trying to figure if the reason only some were coloured was externally driven by position in the tray or because some had manage to avoid being rinsed thoroughly before being put in the tray...

Alan
 
Sorry to those that are telling me they are fine
And also sorry to those telling me they are not

I’m getting so much conflicting information
 

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Those are the same 40, I did 80 in total. All the same process,

40 in the u/s at a time for 15 mins
Then all rinsed in boiled water

then all 80 spread across a oven tray and in the oven for 20 mins at 180, then the oven turned off and the cases allowed to cool with the oven.

I cannot remember which case was where, I’m sorry. The have appeared to get worse, when they first came out, it seemed like I could rub the staining off.

I can’t get closer images to cases but on some the staining does seem to be where they were laid on their side.

I did a batch before these and I thought I’d put to much citric acid and they tarnished (this lead me to buy the sea clean after people ok the forum told me to use it) I’ll get some pics of them ones too.
 
Sorry to those that are telling me they are fine
And also sorry to those telling me they are not

I’m getting so much conflicting information

Again, I'm not going to mince my words. You've been given enough information to make your decision. Either chuck them, or use them . . .

Personally? I would use them, and have no qualms about it. Ultimately though, the choice is up to you
 
So the vivid blue colours have developed on and just gone darker?
I do not blame you for adopting the precautionary principle, but if the tarnishing colours have continued to change in the hours since you took them out of the oven it does appear to confirm it was surface contamination and not heat that caused the discolouration.

I asked earlier but you didn't answer... why you had rinsed in boiled water? What sort of water do you have in your locality?

Do a test.

Take a few of these cases and polish the tarnish off with something like Autosol or maroon or white scotchbrite. Then wash them with washing up liquid and rinse them thoroughly, dry them on kitchen towels, trying not to touch them with bare hands...Leave a couple like that as Controls, dip the others in Seaclean solution (repeating the U/S process if you can be bothered), rinse one thoroughly under the tap and one in your boiled water and another do not rinse the Seaclean off at all, then let them all dry over night on aluminium foil with no heat involved...some distance from one another.

Alan

p.s. ah just thought it might be a reaction with your skin oils, so after you have polished, rinsed and dried one try handling it with your fingers a lot as if you were cleaning out the primer pockets for instance...
 
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I'm just curious as to why you feel the need to bake them at any real sort of heat at all.

All you need to do is ensure they are completely dry - this can be accomplished by putting them (loose) in an airing cupboard, on top of a radiator, or even (on a nice day) just outside in the sun for a few hours.
 
Dazza9t9,
I’ve got in from work and checked over the brass. It is heavily tarnished, and it won’t rub off. However it looks nice and clean and feels solid.

i have checked my U/S and it’s a 150watt, that shouldn’t case any issues.

I will try collect some “scrap” brass and do some more testing and see what other outcomes I get. I’ll attached a picture of one of the more coloured cases.

Please clarify. To begin with you told us that the discoloration just wiped off.

But in post #40 you now say "It is heavily tarnished, and it won’t rub off. However it looks nice and clean and feels solid." I'm not sure what you mean by "feels solid" ?

From what I've read on James Products | SeaClean2 Solution Sea Clean 2 is:

"Made from a unique formula containing natural products, mixing carefully balanced quantities of seaweed, coconut oils and fruit extracts to create a powerful cleaning solution.

SeaClean2 will assist in the removal of tarnish, carbon, rust and dirt from most solid metals (not for use with plated metals), to return to a shiny condition.
"

Which all sounds very soothing, natural and nice. Note the use of "containing natural products" Not "only made of natural products" Whatever a "natural product" might be.

My guess is that the fruit extracts are d-limonene, a powerful degreaser. Often referred to as "citrus degreaser" which is good stuff for e.g. cleaning greasy bicycle chains etc. and can be safely flushed down the drain. Well not actually, once it has taken off the grease and gunge, but best not think about that.

You can actually buy 100% d-limonene at reasonable prices, it is potent stuff in pure form, commonly used for cleaning 3D printer nozzles of polymer residues.

Not sure why you would put a seaweed extract in it. Nor coconut oil. Other than to big-up it's "natural" credentials and justify the "Sea" naming.

However there must be other things in it as well for it to be able to help remove tarnish, carbon and rust. Perhaps the "most solid metals (not for use with plated metals)" warning is a clue. That, to me, suggests that there may be some corrosive, perhaps acidic, chemicals in it as well. If it is likely to damage plated metal finishes, strong enough to attack rust and tarnish, then it cannot be entirely a benign product, just made from seaweed, fruit and coconuts.

OK, a quick scan of the MSDS reveals that, as well as a few flourishes of eco greeniness, what's actually in there, probably doing the real work, are :


Hazardous ingredients:
1,2,3-PROPANETRICARBOXYLIC ACID, 2-HYDROXY-MONOHYDRATE
EINECS CAS CHIP Classification CLP Classification Percent
- 5949-29-1 Xi: R36 - 1-10%

Guess what "propanetricarboxylicacid" is ? Just a fancy name for citric acid.


AKLYL POLYGLYCOSIDE
- - Xi: R36 - 1-10%

This is a non ionic surfactant (i.e. a wetting agent, albeit used in rather a high concentration. You certainly wouldn't want to get a drop or splash in your eyes.) A squirt of whatever takes your fancy, from Fairy liquid to say Ecover might do the job as well, however the thick gooey ones are probably thickened up with salt. Not good. I would choose something like a good automotive windscreen cleaning concentrate. Or a dishwasher "rinse-shine" fluid.

1-HYDROXY-ETHYLIDENE-1,1-DIPHOSPHONIC ACID
- 2809-21-4 Xi: R41 - <1%

This an interesting ingredient. I don't know much about it. It will only be in the diluted solution in small quantities. Otherwise known as Etidronic acid, possibly being added as a scale and corrosion inhibitor for ferrous metals.



I would suggest that a post treatment rinse in say an alkaline weak baking soda solution, might be a good idea to neutralise these acids.

Baking wet cases, possibly inadequately rinsed, in an oven at (good grief) 180C, using a fluid of unknown chemical composition sounds like a recipe for accelerating any corrosion processes.

But I would bet that most Sea Clean users are content to just use the stuff as suggested, never roasting them in an oven afterwards and are quite happy with the outcomes. The materials used, as far as I can tell, seem to be sound, credible, by no means novel, .

From the ingredients list it doesn't appear to me to be much different than just using the tried and tested citric acid pickle plus detergent homebrew concoctions, except maybe also including a splash of citrus degreaser as well. Then neutralise afterwards with a dilute bicarb rinse before air drying.

Just stop roasting them. Water dries out soon enough with just a modest elevation of temperature.

But maybe take a step backwards. Cases do not need to be surgically clean. Actually I do not think that they need to be cleaned at all, other than to keep the outside, and the inside of the neck, respectable.

Which can be simply done, as others have mentioned, using just some steel wool, or nylon pot scourer, an old bronze bore brush for inside the neck, and a primer pocket scraper (ground down screwdriver bit, or the Lee tool), chucked up in a battery drill or screwdriver.

Personally I just dry tumble them in my own mix of crushed walnut shell reptile bedding, a sprinkle of jewellers' rouge, and a squirt of carnauba based liquid car wax. They emerge looking better than new, super shiny and polished and do not tarnish afterwards. I reckon that's due to the carnauba wax protecting them.

I bought the vibratory Lyman tumbler long before things like ultrasonic or SS pin tumbling had been conceived of for cleaning brass, nevermind the equipment becoming affordable.

Since I have the tumbler, which still works well after all the years, only one moving part inside the induction motor, I still use it.

But I could equally well live without it and go back to my old ways by simply decapping then chucking up in a Lee lockstud/shellholder, spinning up in an electric drill or screwdriver, rub over outside with steel wool or scotch-brite or supermarket green pan scourer, old bronze bore brush down inside the neck, cutter and length gauge next, if anything obviously cut off, then the inside and outside chamfer (minimal cuts, better just use a pad of steel wool to deburr).

If you like things looking shiny, follow up by spinning in a rag smeared with say Solvol or Peek. Not Brasso (the ammonia in it, whilst working a treat for making brass shiny, can also etch into the grain structure and weaken it).

If starting again I'd also look closely at the steel pin (or other media) wet tumbling methods Simple mechanical abrasion. Getting cheaper and more accessible now, from China.

Bottom line:

As soon as you start applying chemicals, and/or heat, to brass, you had better understand what you may be doing to it.

An ultrasonic cleaner can loosen crud from a surface using just plain water, with maybe some benign detergent to then keep the crud in suspension. For anything more than this you need stronger chemicals. Which have nothing to do with the basics of how an US cleaner is supposed to work.

Which, ultimately, is a mechanical process as well, except that rather than scrubbing the material mechanically, the US device is creates cavitation bubbles that then collapse shortly (microseconds) afterwards, thereby scrubbing the surface with whatever chemicals are in the tank.

You could get all scientific, and weigh your brass before and after each cleaning method, to determine how many milli or micro grams of grot have actually been removed from the inside. Which, I would suggest, is not a lot. I reckon it pretty soon reaches an equilibrium, as much being blown out as newly deposited. Likewise primer pockets. Do they have to be surgically cleaned every time ? Or ever, really.

Since you are from Durham, you could maybe pop in to Carbusonic at Wheatley Hill and pick up five litres of the concentrate that they make specifically for this job. I don't know if it is any good, nor can I find an MSDS for it to give a clue,

 
Sharpie thank you that is extremely in-depth. I will try doing some more cleaning with the cases I have and like I said I am also trying to get some scap cases to do some trial and error testing

alantoo, sorry I missed you asking why I rinsed then in boiling water. I did that as I was following a technique that I found which included the baking the cases. Is stated once out of the U/S rinse with slightly cooled boiled water, spread on a baking tray and bake at 180. This information was gathered from a number of sources including some old posts on here.

Woodsmoke, thank you for not mincing your words. I have been provided with a lot of information to make my own mind up. There has been equal argument to say the cases are safe and just tarnished to they are dangerous to use. Some very depth arguments from both camps.

One thing is for sure I shall not be baking again at 180!!!
 
The question really needs to be asked..............


Why on earth are you going up to 180 just to dry some brass, if your cooking a Victoria sandwich cake at the same time i could understand, but drop it down to 80 and just leave the door open a fraction, and then its just for 30 mins.
If your in that much of a rush to load up, you need to plan a little better.

4 Pages because someone's tried to melt brass cases in an oven. 😭
 
1.sonic 2. rinse cold or warm water makes no difference. 3. dry on a towel or pins/nails loading blocks whatever 4. size /trim clean pockets . 5 . throw on top of some kitchen roll in ice cream tub till bored. 6.load and shoot then repeat step 1.
 
Having ‘overcooked’ a batch of cases in the oven many years ago, I bought a Lakeland food dehydrator ...... life is now easy. :thumb:

Apart from that..... I ultrasonic the brass in lots of 20-25 depending on the calibre, in 2 Asda pickled onion jars sitting side by side in the tank ..... filled with rainwater and a less than level teaspoon of food grade citric acid crystals and a drop of Fairy for 8 mins with the water at 30c.

Cases are then rinsed under cold water, then into a 2l jug of hot water with a teaspoon of bicarbonate, sieved into another 2l jug and rinsed off again, keeping the bicarbonate mix for the next lot. Then I use an airline to blow the excess water off/out of the cases and into the dehydrator. Job done.

cheers
Fizz
 
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