Hi Pete, I make silicone top and bottom moulds of the inletting from the existing stock. I clamp these over the new stock shell and pour the epoxy resin in to mould the inletting area (pour very little at a time as too much results in excess exothermic heat which will ruin your part)
Some bits that I missed might be in this post:
My new stock is finally finished. I've posted a few pictures of the process on my 6x45 thread lately. A huge thank you to Adrian0100 on the forum who painted the stock for me FOC! I can recommend his work. The coating is air cure Cerakote in OD green - lovely finish (aside from the few air...
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West System 105/205 epoxy for everything
West System 406 colloidal silica for thickening epoxy as required to fill tight corners and coat mould etc
West System 403 microfibres for thickening epoxy for strength when joining stuff
4 layers 200g Carbon cloth for stock halves and barrel channel
2 layers 50mm 240g carbon tape for the seams when moulds are bolted together (Use wooden dowel and bent piece of wire to get pre wetted bits into butt and onto seams
Vacuum bagging tube 600mm wide
Peel ply
Bleeder fabric
8 layers of 200g / 10 layers 165g fibreglass for the moulds
Polyurethane foam to fill butt and foreend
RTV silicone to make inletting moulds.
Plasticine for mouldmaking and for making dams when pouring silicone
Mould release wax & extra firm hold hairspray for release agent.
Plenty sandpaper
Cheap paintbrushes etc etc
die grinder with sanding wheels and cutting discs really help speed up mould trimming, buttpad grinding and prep.
Any other questions just shout or send me your number and I'll try to help. Look forward to seeing your results!!
East Coast Fibreglass is a one stop shop for all the materials and service is great.