Carbon fibre stock project

Would you look after us poor leftys if it took off☺.seriously though nice work
I'm a lefty mate! (All creative people are!) Just picked up a left hand Sako stock off eBay today so am looking forward to making moulds for it asap. I think it's a M591. Hopefully I'll be able to inlet it for the T3 and the 75.
 
I'm a lefty mate! (All creative people are!) Just picked up a left hand Sako stock off eBay today so am looking forward to making moulds for it asap. I think it's a M591. Hopefully I'll be able to inlet it for the T3 and the 75.
you the man tak
 
I need them lads for when my brother can come around to filter the scotch n' food ,mind you there be shagged after a few day so just may be :-| :rofl:
 
I'm making a duplicator so it's a possibility. Start saving lol!

Another furlough beckons for July so I'm going to be busy.

A duplicator!! Now that is dangerous talk. I have a about three or four jobs that a a good duplicator is in need of! When will that be on line? I have some stock work ready and waiting!!
Cheers K
 
Looks really good. I have the majority of these materials that I could use the glass and carbon sheeting and the acrylic resin. We tend to use a plaster or foam mould and vacuum form a socket over the top (to form a prosthetic socket). There are a couple of areas of the process that I cant seem to get my head around looking at the photos. It looks as though you make moulds of the stock and seperate moulds of the inlet and then bond these together? If so how do you connect them and how do you align them? Could you put a materials list up? I have a sako vixen .222 A1 and would love to have a go at producing something like this. It looks pukka.
 
Looks really good. I have the majority of these materials that I could use the glass and carbon sheeting and the acrylic resin. We tend to use a plaster or foam mould and vacuum form a socket over the top (to form a prosthetic socket). There are a couple of areas of the process that I cant seem to get my head around looking at the photos. It looks as though you make moulds of the stock and seperate moulds of the inlet and then bond these together? If so how do you connect them and how do you align them? Could you put a materials list up? I have a sako vixen .222 A1 and would love to have a go at producing something like this. It looks pukka.
Hi Pete, I make silicone top and bottom moulds of the inletting from the existing stock. I clamp these over the new stock shell and pour the epoxy resin in to mould the inletting area (pour very little at a time as too much results in excess exothermic heat which will ruin your part)

Some bits that I missed might be in this post:

West System 105/205 epoxy for everything
West System 406 colloidal silica for thickening epoxy as required to fill tight corners and coat mould etc
West System 403 microfibres for thickening epoxy for strength when joining stuff
4 layers 200g Carbon cloth for stock halves and barrel channel
2 layers 50mm 240g carbon tape for the seams when moulds are bolted together (Use wooden dowel and bent piece of wire to get pre wetted bits into butt and onto seams
Vacuum bagging tube 600mm wide
Peel ply
Bleeder fabric
8 layers of 200g / 10 layers 165g fibreglass for the moulds
Polyurethane foam to fill butt and foreend
RTV silicone to make inletting moulds.
Plasticine for mouldmaking and for making dams when pouring silicone
Mould release wax & extra firm hold hairspray for release agent.
Plenty sandpaper
Cheap paintbrushes etc etc
die grinder with sanding wheels and cutting discs really help speed up mould trimming, buttpad grinding and prep.

Any other questions just shout or send me your number and I'll try to help. Look forward to seeing your results!!

East Coast Fibreglass is a one stop shop for all the materials and service is great.
 
Last edited:
Hi Pete, I make silicone top and bottom moulds of the inletting from the existing stock. I clamp these over the new stock shell and pour the epoxy resin in to mould the inletting area (pour very little at a time as too much results in excess exothermic heat which will ruin your part)

Some bits that I missed might be in this post:

West System 105/205 epoxy for everything
West System 406 colloidal silica for thickening epoxy as required to fill tight corners and coat mould etc
West System 403 microfibres for thickening epoxy for strength when joining stuff
4 layers 200g Carbon cloth for stock halves and barrel channel
2 layers 50mm 240g carbon tape for the seams when moulds are bolted together (Use wooden dowel and bent piece of wire to get pre wetted bits into butt and onto seams
Vacuum bagging tube 600mm wide
Peel ply
Bleeder fabric
8 layers of 200g / 10 layers 165g fibreglass for the moulds
Polyurethane foam to fill butt and foreend
RTV silicone to make inletting moulds.
Plasticine for mouldmaking and for making dams when pouring silicone
Mould release wax & extra firm hold hairspray for release agent.
Plenty sandpaper
Cheap paintbrushes etc etc
die grinder with sanding wheels and cutting discs really help speed up mould trimming, buttpad grinding and prep.

Any other questions just shout or send me your number and I'll try to help. Look forward to seeing your results!!

East Coast Fibreglass is a one stop shop for all the materials and service is great.

Thanks for taking the time to write this. I will have a look and may well have a crack at making one, you have set the bar fairly high in terms of result!
 
Sorry fot the questions but
how do you stop the original stock sticking to the mould while capturing the fine detail of the checkering? you mentioned hairpray but this strikes me as counter intuitive.
Do you use a vacuum at any point?
I'm familiar with using 2 x PVA bags over a mould (one over mould then the layup then a second PVA bag and pour acrylic/epoxy between and draw down under vacuum. But not much use in this instance as you would loose definition and you destroy the cast/mould to remove it from inside.
 
Sorry fot the questions but
how do you stop the original stock sticking to the mould while capturing the fine detail of the checkering? you mentioned hairpray but this strikes me as counter intuitive.
Do you use a vacuum at any point?
I'm familiar with using 2 x PVA bags over a mould (one over mould then the layup then a second PVA bag and pour acrylic/epoxy between and draw down under vacuum. But not much use in this instance as you would loose definition and you destroy the cast/mould to remove it from inside.

I don't vacuum bag when making moulds. Only use vacuum bagging for making the stock halves and barrel channel.

I apply a good 4-5 coats of mould release wax to the stock inbetween buffing it to a shine. I use a stiff brush to work it into the checkering thoroughly. I then spray a few coats of extra firm hold hairspray, letting each coat dry before the next, which builds up a nice layer of solids that apparently helps mould release greatly - never had problems with mould release except for a barrel channel mould and I've since sorted that out by sanding, waxing, hairspraying etc.

Next step apply a thick layer of thickened epoxy with a brush, working it into the checkering to ensure no air bubbles and also filling any sharp corners generously with epoxy before laying up the fibreglass layers.
 
I see no surface tissue mentioned, we used that behind the gelcoat to support the surface definition then chopped strand for our needs went on afterwards either polyester for finished items or epoxy resin for the mould.
The company Chavant are the suppliers for the clay car modelling studio business"s use as it is better than plastacine and as it is wax based is reuasable after warming it up in an old oven.
 
Progress has been slow with full time job taking over this month. I'll try some resin infusion moulding on the weekend for a new stock and see how it goes.

I've received a beautiful left handed Sako 591 stock this week and am awaiting a Sako 75 Varmint that's in the post. Plenty to keep me busy during my July furlough.
 
I'm back in business after a hard month back at work (from home) - 4 weeks of composites and machining etc beckons (and hopefully a bit of stalking!!)

The birth of a Sako 75 AIII Hunter stock. I must have started just after 10am this morning and have just cracked it out of the moulds now.

It's certainly been a rollercoaster of emotions to get this far!

IMG_20200706_191358984.webp

IMG_20200706_191814928.webp
 
Last edited:
Back
Top