RWL34 small garron knife - steel cutting simplified with hand-held bandsaw

Final Lansky edge applied tonight at my preferred 25°. At the risk of telling folk stuff they have worked out for themselves, here are a few points I have found to be key to repeatable Lansky performance. First up, the wire arms that attach to the stones are only nominally straight and the 90° elbow may need checking for true. I always attach all wires to all stones and true the face of stones and wires against a flat bench. This way all stones will address workpiece at same pitch IMG_6602.webp. The Lansky L-bracket workpiece vice is fairly sturdy, but can be bent out of whack. First stand it on a flat surface, workpiece jaws skyward, and check both legs are 90° to vertical . Once offered up to vice, internal radius of arms prevent snugging to vice's IMG_6603.webp top surface. If allowed to free-float, the vigorous worker can deform the lower arm which supports the clamp. To prevent flexing, I insert a small supportive horizontal shim IMG_6604.webp. The other discipline I repeat to myself is to apply downward pressure on the stone where it addresses the workpiece [I.e. not at end of stone]. My last big discovery was that to see whether the stones are addressing the edge accurately, multiple reference lights help to highlight score marks IMG_6601.webp of last stroke. As ever, After progessing through the stones plus good stropping until no wire edge remains detectable via fingertips, the paper test: IMG_6612.webp. Final job: hardwaxing the handle. 6 coats over 3 days should do it.
 
I finally retuned to the challenge of mounting the electric hacksaw vertically, and noticed that the footplate on the tool through which the blade passes is fairly substantial. Strong enough to suspend the machine...

By extending that bracket IMG_6780.webp, I created a means by which the hacksaw occupies workshop space only for as long as it is in use. This was my first run with the welder, so pretty untidy IMG_6783.webp but likely to be strong enough. With that plate added, it is now possible to temporarily clamp the hacksaw to the [permanent] bandsaw table for as long as I am cutting steel IMG_6785.webp and remove when done. I have straight access to the blade IMG_6787.webp, and the clamp only inteferes when cutting a tight radius IMG_6788.webp on a really long piece. Pretty happy with how easy that was.
 
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