Transfer Box L200

Ronin

Distinguished Member
Any gearbox specialists on here ?

Experienced a never before seen phenomenon with my L200 (178BHP, manual, 2011)

So it’s well looked after and serviced regularly

Gearbox and Trabsfer box fluids not changed in my ownership, but we’re done prior to my purchase “some time ago”

Never had any issue with either

Clutch pack changed last year and done several long runs at motorway speeds

Yesterday, did a 400 mile round trip towing a twin axle horse trailer (laden on return journey)

On way down near destination, stopped for a brew and to top up fuel as did nit want to stop on way back with previous cargo on board

Noticed that the trabsfer case was dripping from lowest point - looked underneath and oil was coming down from somewhere near the top of the case in the area of the gear selector housing

No obvious cracks and certainly no leak from driveshaft seals

Some distribution of oil on drivetrain to rear - from wind but certainly not wet and not enough to cause me to abort the mission

Anyway - return journey carried out without incident at towing speed and under significant extra weight

Truck towed without issue and returns the usual 28 mpg laden

Got home and had further investigation - definitely no cracks to the casing of TF box, no loose bolts on any of the casing joints

Oil def weeping or had weeped from the upper area of the shift levers

Investigated from above inside the cab and noted some oil around the upper shift lever block once the gaiters ns seal was removed

There is a seal on the High / Low lever that also has a breather tube from the case linked to it

I noticed this seal was loose, possibly since the clutch was done but as that was over six months ago I wonder if yesterdays excersions caused some raising of pressure or oil in the case causing it to vent out if the shift stoick seal

Today I’ve dropped the remaining oil (1.9 LTS) and replaced with 2.4 ltr to overflow)

Factory spec is 2.5 LTS capacity so this suggests I lost .5 ltr yesterday

Anyone experienced this issue before or can comment on wether it would be possible for the oil to weep out of this seal (the one at the highest point of the trabsfer case on the high low range shift lever) under normal circumstances ,,,?
 
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I have had a few leaking trans boxes and gearboxes and whilst I don’t know your model I think it will have been leaking for a long while if you lost 0.5l in one trip you’d know about it that’s for sure.
 
I have had a few leaking trans boxes and gearboxes and whilst I don’t know your model I think it will have been leaking for a long while if you lost 0.5l in one trip you’d know about it that’s for sure.


Def wasn’t leaking prior to the journey

Gave it a full service and chamged both diff fluids so spent quite a bit of time under the vehicle - also assessed the prop uj for play

Won’t be moving on - truck is pretty good for my needs

Despite 190k
 
Def wasn’t leaking prior to the journey

Gave it a full service and chamged both diff fluids so spent quite a bit of time under the vehicle - also assessed the prop uj for play

Won’t be moving on - truck is pretty good for my needs

Despite 190k
Ohh ok must be quite a leak then
 
Yup 700 ml lost

As I said, I’ve checked today and cannot see any cracks on the case or leak since re fill

Driven the truck today - off road, low speed , high speed and zero continuation

I replaced the seal on its seats at the high low shift so it may be simply the seal came adrift and the circulation of the oil in the case pushed some of the oil out nd when I got to a level the oil wasn’t able to rise to the point of exit, it stopped leaking
 
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