Adventures With Stabilised Timber

Stuart Mitchell

Well-Known Member
Stabilised timber for use in knife handles is good, it is very good, much better than non stabilised for obvious reasons, it lessens the chances of moisture absorption, of warping and selling or shrinking...

...it is not infallible though.

I am on with a build just now that I have been cataloguing for my client, we both thought the photos would be of interest here too.

This particular block of Californian Buckeye Burl was recently selected for a current project, I know the supplier but most importantly or all, I know the stabiliser, this is a good block of timber.


unnamed.webp


The problem being that you get a big block of timber like that, from memory around 140x30x30mm, seal it in a vacuum chamber filled with resin and expect that resin to impregnate every nook, cranny and void, to it's core, that just won't happen.

Once cut and fitted I forwarded this photo.


IMG_8450.webp


All good at this stage, then you get it to shape, the problem there being, when you get it to that final shape that you/I am happy with, and you see this...


IMG_8457.webp


That crystallised looking area, that is a void because the stabilising resin didn't fully fill that natural void in the wooden block, it isn't big, the photos make it look much bigger, you can feel it with your finger nail though, it is there and I don't want to send it to you.

So I take it home, with some Plasticine (green this time), and make a well of sorts around the whole area and fill that well with a crystal clear, hard as you like, two part resin.


IMG_8459.webp


Then I leave that overnight.


Next morning, I have this.


IMG_8469.webp


More in a bit...
 
Sorry for the delay, phone died.

This was that first side following the now fully cured, excess epoxy being ground away and a quick refinish down to 320g or so.


IMG_8478.webp


And this the aree on the second side that also required the exact same treatment.


IMG_8457.webp


So same again, another overnight cure and I can reshape the second side then set about finishing the handle.


IMG_8494.webp


IMG_8495.webp


There are now zero voids or 'roughness' on that handle, where those two problem areas existed is now perfect flat and smooth to the touch, strong too, I daresay that resin infill is more durable and stronger than the timber around it.
 
Like that a lot, stunning bit of character in that handle
It is quite something in hand, there is a lot going on in there for sure :D
Lovely work.

I've been a joiner all my life and still find timber frustrating, if you get a nice delivery it's great, get a bad one and it's hard work.
The joys of working with natural materials eh 🙄

I suppose Micarta or G10 don't come in the correct sizes for your job? 😂
 
I have had this huge block I found in the wood pile once - I was saving it for one of your Muntjax builds. One day I will get round to it!

PXL_20240621_172620116.webp

Do you need to stabilize it under pressure??
Best K
 
Hey Stuart, thanks for posting that. I have a similar issue with some non-stabilised wood on a knife and was wondering weather to try to fill it or just grind the handles off and start again. I will give your technique a try as it looks like a better option than what I was considering.
 
I have had this huge block I found in the wood pile once - I was saving it for one of your Muntjax builds. One day I will get round to it!

View attachment 370909

Do you need to stabilize it under pressure??
Best K
Generally yes, the stabilizing process is carried out under pressure, in a vacuum chamber.

I have my own stabilising set up about half built just now, I don't expect it will solve the problem above but it will be nice thing to have at my disposal.
Hey Stuart, thanks for posting that. I have a similar issue with some non-stabilised wood on a knife and was wondering weather to try to fill it or just grind the handles off and start again. I will give your technique a try as it looks like a better option than what I was considering.
I'd definitely give it a go before destroying them mate.

I'll try and find a link to the resin that I use if you like, it isn't expensive, it is easy to use, simply mixed by weight, and is available an reasonably small quantities.
That looks like it would be amazing
It does!
 
I'd definitely give it a go before destroying them mate.

I'll try and find a link to the resin that I use if you like, it isn't expensive, it is easy to use, simply mixed by weight, and is available an reasonably small quantities.

Hi Stuart

It would be great if you could post a link to it. I dont know if I can get it here, but I would still appreciate seeing what you are using. Thanks :thumb:
 
Hi Stuart

It would be great if you could post a link to it. I dont know if I can get it here, but I would still appreciate seeing what you are using. Thanks :thumb:
Sorry, missed this, I use this one but there are loads around which I guess are all the same..?

 
Back
Top