The tech for frangible non-lead bullets has been around for a while
@NigelM. I don’t know why designs like the powdered core bullets haven’t got more traction internationally, I’d guess it’s because demand Stateside isn’t that high. Maybe they work, maybe they don’t (Nathan Foster says they do as he tried them with success on boar and deer). There’s a great deal of scepticism about powdered core bullets in the US and it will take a monumental effort to shift perceptions in that part of the world, much more effort than small family businesses like DRT (for example) can muster. They simply don’t get the sales to re-invest in more product development and manufacturing capability. Unless the US market is universally driven towards copper bullets, I don’t think you’ll see the emergence of any major innovators catering to the long range market that can deliver en masse internationally. The potential exception to this what Sierra choose to do with Barnes, now that Barnes has been unshackled from the disaster that was Remington. (Sierra is a very traditional, conservative company, and doesn’t much like long range shooting, unlike Hornady.)
Segmented designs are my pick for the low velocity scenario, they work as I've used them effectively myself, but in short range applications only (subsonic and downloaded supersonic ~1300-1600fps MV). Again, there will have to be a bigger shift to specialty non-lead bullets in the US for manufacturers such as LeHigh and Maker to be able to mitigate the risk of trying to significantly grow production.
I think part of your problem trying to open up this discussion on this forum, is that very few of the participants are actually interested in having a non-lead bullet that performs beyond “normal stalking ranges”. You’ll end up being lectured about deer sniping by those that just can’t help themselves, or told that the standard Barnes is good enough (it isn’t). So to that end, the standard swaged copper bullet design is good enough for them and what they do, and the conversation past that point is with the wrong audience. On this forum, it just becomes the normal anti-long range rant fest.
But to be fair I think this is symptomatic of the majority of deer stalkers the world over, irrespective of whether its those that shoot deer for the table, the game dealer or culling. Ranges are typically sub-300m, which is the accepted upper threshold for short-range shooting. Only a certain fraction of the overall market is actively, routinely engaged in longer range deer shooting, and that’s the audience you need to engage with, because that is the segment that will drive the innovation you seek.
The longer range “wounded or orphaned” exceptions to the norm is where the limitations of the standard swaged copper design are going to get found out, the hard way, by those that are not experienced in longer range shooting and haven’t heeded the warnings. And those are the stories that generally won’t get published on internet forums like this, hardly surprising. The old adage “you only learn the hard way” will become the means by which shooters determine the limitations of specific copper bullet design for themselves; this is a necessity at the unfortunate expense of the animals, as we do not learn from the comfort of our armchairs, reading bullet manufacturer marketing cobblers (like “expansion down to 1,600 ft/sec” when they mean some tip deformation... maybe).