Small Larder Solutions !!

After out-growing a couple of drinks chillers and then a double-door commercial stainless chiller, I set about a solution to my needs given that I had limited space and needed to deal with well over 100 deer per year, including some rather large ones!
First step was to buy an old walk-in chiller box which cost me £280 but had no chiller unit. It wasn’t huge but fit neatly into the corner of my garage. The external dimensions are 1.8m long, 1.2m wide but only 2m tall ! The height was my biggest concern!
I managed to secure 50% funding from the East of England Wild Venison Project to purchase the Monoblock chiller unit, Stainless Trestle, Scales and an Elecric hoist. That got me up and running!
My next concern was that the unit would struggle to support the weight of several heavy deer.
My solution was to build an external frame over the chiller which could take the weight. I managed to get some 4”x2” Aluminium box section which was ideal (and free!). Next came the dilemma of how best to use the available hanging space. I decided that a ‘race-track’ shape design would be best and would also help to access particular animals. This would then be secured to the external frame through the roof. I looked at various rail systems and track runners but they all took up valuable vertical space. My solution was to secure the rail from below, thus keeping the actual hanging point as high as possible. I have a couple of friends who are pretty good with steel fabrication which helped!
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So far so good, but I also had a problem with lifting large beasts on my own. Extending the external frame gave me somewhere to attach the hoist and lift, but I still had to somehow get the beast through the door and onto the hanging rail. I ran out of inspiration for a while and coped by wheeling large animals into the chiller on the tressle, but I could only really cope with one at a time.
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(Note the chest spreaders which are standard plastic waste pipe cut at 45 dgree angles - very cheap and dishwashable!);)

After much pondering, a removal slide-rail idea came along! Local friend was again tasked with the production of some rather snazzy slide hooks! The rail is supported by the
externalframe leg and slides out so that the door can be closed after use .

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The ultimate test of the finished article came in the form of a 45 stone red stag which was still 300 lb larder weight! The clever bit here is to hang a larger animal by the pelvic bone and not the hocks which saves an awful lot of height required.

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So there you have it! You don't necessarily need a huge game larder to deal with large deer.
Just a bit of thought and determination!

MS:D
 
And what about the flat bar for the sliders, would they be improved by using stainless rod opposed to flat bar? I like the extension idea.. how high is your ceiling? Im thinking (as im not limited on roof space, within reason) to have a taller chiller door, something like 8 foot, then the extension would go through the door hole opposed to having to go above the door frame, leading to a problem of having a hole to insulate and fly-proof..

What door etc did you go for?
 
And what about the flat bar for the sliders, would they be improved by using stainless rod opposed to flat bar? I like the extension idea.. how high is your ceiling? Im thinking (as im not limited on roof space, within reason) to have a taller chiller door, something like 8 foot, then the extension would go through the door hole opposed to having to go above the door frame, leading to a problem of having a hole to insulate and fly-proof..

What door etc did you go for?

Flat bar works much better than round as it has more surface area touching to slide. Round bar 'sticks' and jumps rather than slide. You won't find many walk in cold rooms with a tall door either unless you pay a small fortune and have one made specially. I'm not sure what you mean about having a hole to insulate and flyproof? The bar that goes through the doorway and out to the external leg support is removable so that the door can close as normal once the deer has been slid in onto the internal rail assembly. Mine is a standard coldroom really with a strong external frame. The internal rail is secured through the roof to the external frame with long stainless bolts insulated with nylon washers and sealed with silicone sealant. Normal coldrooms would not take the weight from the standard roof section.
MS
 
Thanks for that, all good info. Ref the hole, i was meaning if the rail system inside the cold room was higher than the top of the door, so there would be a 'notch' cut out of the wall. They have this set up at a local deer park but the snag is that it isnt overly fly proof and also lets cold air out. Other thing i thought was to have a sloped system so that as you push the carcass through the door and to the other end of the room it gets higher off the ground. Im not fussed about this stuff for Roe but it will be useful for fallow.
 
Thanks for that, all good info. Ref the hole, i was meaning if the rail system inside the cold room was higher than the top of the door, so there would be a 'notch' cut out of the wall. They have this set up at a local deer park but the snag is that it isnt overly fly proof and also lets cold air out. Other thing i thought was to have a sloped system so that as you push the carcass through the door and to the other end of the room it gets higher off the ground. Im not fussed about this stuff for Roe but it will be useful for fallow.

That just sounds like a crap design! Why make a hole in the wall??
A rail through any standard chiller door will be big enough for any Fallow especially if hung by the Aitch bone! Don' t do a sloping rail as there is no benefit.
Just to put it into perspective, my chiller is 2m tall as an outside dimension! The red Stag shown was about 45 stone on the hoof post rut and about 136kg larder weight. The biggest Fallow buck I have had was 80kg larder weight. Fallow are not a problem!
MS
 
After out-growing a couple of drinks chillers and then a double-door commercial stainless chiller, I set about a solution to my needs given that I had limited space and needed to deal with well over 100 deer per year, including some rather large ones!
First step was to buy an old walk-in chiller box which cost me £280 but had no chiller unit. It wasn’t huge but fit neatly into the corner of my garage. The external dimensions are 1.8m long, 1.2m wide but only 2m tall ! The height was my biggest concern!
I managed to secure 50% funding from the East of England Wild Venison Project to purchase the Monoblock chiller unit, Stainless Trestle, Scales and an Elecric hoist. That got me up and running!
My next concern was that the unit would struggle to support the weight of several heavy deer.
My solution was to build an external frame over the chiller which could take the weight. I managed to get some 4”x2” Aluminium box section which was ideal (and free!). Next came the dilemma of how best to use the available hanging space. I decided that a ‘race-track’ shape design would be best and would also help to access particular animals. This would then be secured to the external frame through the roof. I looked at various rail systems and track runners but they all took up valuable vertical space. My solution was to secure the rail from below, thus keeping the actual hanging point as high as possible. I have a couple of friends who are pretty good with steel fabrication which helped!
View attachment 28144View attachment 28145View attachment 28146
So far so good, but I also had a problem with lifting large beasts on my own. Extending the external frame gave me somewhere to attach the hoist and lift, but I still had to somehow get the beast through the door and onto the hanging rail. I ran out of inspiration for a while and coped by wheeling large animals into the chiller on the tressle, but I could only really cope with one at a time.
View attachment 28147View attachment 28148
(Note the chest spreaders which are standard plastic waste pipe cut at 45 dgree angles - very cheap and dishwashable!);)

After much pondering, a removal slide-rail idea came along! Local friend was again tasked with the production of some rather snazzy slide hooks! The rail is supported by the
externalframe leg and slides out so that the door can be closed after use .

View attachment 28149View attachment 28150View attachment 28153View attachment 28154



The ultimate test of the finished article came in the form of a 45 stone red stag which was still 300 lb larder weight! The clever bit here is to hang a larger animal by the pelvic bone and not the hocks which saves an awful lot of height required.

View attachment 28151View attachment 28152View attachment 28155View attachment 28156View attachment 28157
So there you have it! You don't necessarily need a huge game larder to deal with large deer.
Just a bit of thought and determination!

MS:D
Excellent job.
 
However, I was 50% funded by the EEWVP as stated for some items which saved me about £900.
It has more than paid for itself already and a few friends also use it and are happy to donate a small handling fee for use of electric etc.
MS
[/QUOTE]


How do you go about getting the funding MS, are there guidelines or just a lucky punt?
 
Nice, and well planned, obviously works to suit your needs.

I would be interested to know about the mono block as I shall be building another one sometime in the new yr and that’s the one part I don’t know anything about.
 
Nice one and I might come back to this at some point to get some inspiration when its time for a garage conversion.
 
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