My latest knife completed- don't show the wife!

Peter Eaton

Well-Known Member
I was recently asked to make a demonstration knife for Uddeholm UK, the Swedish steel maker of outstanding technically advanced steels.
As this was my first attempt at a kitchen knife I had the help of my buddy Duncan Chandler for the initial grind as this was one expensive piece of steel that I couldn't afford an error when working with.

It was then professionally heat treated in a molten salt bath @ 1080 degrees Celcius then quenched in molten salt of a lower temperature. It was then put into a cryogenic soak of liquid nitrogen of around -196 C for a few hours in order to work its magic. This resulted in a Rockwell hardness of around HRC 60 and a steel of incredible wear resistance.

The steel has been hand sanded to 600 grit for a perfect satin finish, then laser engraved. The knife handle scales are book matched stabilised spalted Field Maple from a tree I removed from my land several years ago, hence the spalting pattern which is from the effect of fungus whilst it was stored. The liners are G10 and the handle has three beautiful mosaic pins.

The final edge was honed to 20 degrees per side on a Tormek water cooled sharpening system using 600/1000 grit CBN wheels. It was then honed using half speed paper sharpening wheels coated in 5 micron and .25 micron diamond paste. The latter processes were all calculated via a computer app used in combination with a jig and rest set up which ensures a perfect mirror finished edge, equal in sharpness and probably in excess of a standard Gillette razor.

Gary Kendall who is an outstanding leather worker made the protective sheath which is obviously needed for a kitchen knife this sharp.

This is lovely knife made from one of the only true stainless tool steels, so much so I believe the US Navy SEAL's have adopted this steel for their combat knives.
 

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That is indeed a work of art and a wonderful skill Peter. At the risk of perhaps repeating myself, I had a work colleague years ago,who made Samuri swords,when completed had similar beauty. He started with a flat Spring from a commercial vehicle,which he heat treated. I figured the parts we made in our machine shop were pretty neat but compared,not even close. It is certainly a calling for hand and eye coordination beyond my ken'..
 
Hi Peter

Thank you for 'doing' this to us!
Wonderful description of the process and even better photos of the result!

L
 
Have you considered a limited “run” of such knives in suitable block for the kitchen

Set of four of various sizes of similar design

Would be of interest to many in sure using the same steel as the knife above
 
That's absolutely stunning, a perfect combination of design, function, materials, knife making skill and art. The description of the materials and process is intriguing and like others have said it reveals the reasons behind the cost of some high end knives.

Thanks for posting.
 
Lovely looking knife.Just going by the build description and processing fascinates me.You can see why high end knifes are expensive.
Thanks Star. I have just bought myself a Go Pro type camera so hopefully in the future I will be able to put links up to videos to show some of the processes involved. Some of them like the salt bath heat treating I wouldn't be able to as this is a specialised process (though it can be done at home, expensive/risk factor) and was done for me by a heat treatment company in Sheffield.
 
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At the risk of being thought of as a little odd or strange for describing that Knife as a thing of beauty ......... I have to concur with all the above, .. particularly that detail on the pins.
 
I wonder how the steel would fare in rifle barrels?

Interesting point. One thing for sure is that if it was used in a rifle barrel it would be highly likely that the barrel would last ages as Vanax shares a lot of its properties with the other steel I use for my knives Elmax which is a 'super clean' powder steel, basically the steel is melted then cast into a shape, its then heated again and has a gas forced through it to atomise it and so impurities burn off, it is then mould into an ingot for rolling. In the case with Vanax it also has a special formula which I know involves having nitrogen added which means when it cools it structure becomes salt resistant, extremely salt resistant, I have more information somewhere but don't have it to hand I am afraid.

Elmax is used extensively in industry for high pressure plastic injection moulding and in applications where extremely high wear resistance is required, both steel share this property and their resistance to wear is incredible, in fact I was told that for the US market Elmax has a small degree of impurity added to make it easier to work, its the way their industry like it.

So I would imagine they would both possibly be great for barrels but it is likely if they were ever used for that special reamers would be needed as I know one someone in the North Sea oil industry where both steels are used due to there wear factors who tells me they had a contractor quote for a job which was to make huge bolts for oil pipelines. Once they started working on the materials they couldn't believe how wear resistant the steels were and that the job was taking them so long. It wouldn't surprise me if normal reamers for barrels would struggle on these steels. I am seeing the UK rep Monday so will pass on your idea as I know he will be interested.

For me as a knife maker it means different processes, ceramic high speed belts, Cubic Boron Nitride wheels, Diamond compounds and if satin hand finishing sometimes hrs of hand sanding, hence one of the reasons I have tendon wear in my arms and so have another make sheaths for me as that takes it out of my arms too, so a process eliminated and a sheath by someone who is considered one of the best leather workers in the UK.

Now the final factor with rifle barrels, expense. Both Elmax and Vanax are expensive, Elmax three times the price of some of the more common steels, Vanax even more. I was shocked at how much the piece I was given cost but we are talking 'top of the tree' steel made in Sweden at a foundry that only makes 80,000 tonnes of steel a year, its steels are so specialist, British steel would have done 100,000 tonnes in a week!

Although Elmax and Vanax are available you rarely see the steel being used by UK makers, no doubt due to cost reasons as to buy in bulk sheet as I have costs a kings ransom and then on top of that there is laser cutting/heat treat. The steel is used widely in South Africa and the US and used in some high end factory production knives.

Managed to load up another image and some info on Vanax. I also have an Elamx brochure which I was included in which I will try to include.

Managed to upload another file
 

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That is indeed a work of art and a wonderful skill Peter. At the risk of perhaps repeating myself, I had a work colleague years ago,who made Samuri swords,when completed had similar beauty. He started with a flat Spring from a commercial vehicle,which he heat treated. I figured the parts we made in our machine shop were pretty neat but compared,not even close. It is certainly a calling for hand and eye coordination beyond my ken'..
Now that's a skill for sure, something I want to do in the future possibly but on a smaller scale with the heat treating done at home, most likely building a state of the heat treat ovens later in the year.
 
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