Does anyone run a dehumidifier in their chiller - or just rely on circulation?
I have done, yes. I've done a lot of research into this area but focussed on monobloc chillers. Sorry - long post so skip this if you're not interested in chiller humidity or how monoblocs work!
It came about because I lost a red carcass to mould. It was around the 10-12 day mark and temp had been low and consistent and the carcass clean and dry when it went in so I set about trying to find out what was wrong. First step was to install a temp logger - which also tracked relative humidity and opened up a whole world of humidity pain!! My temperatures were very consistent but the humidity gradually rose with each cooling cycle until it sat around 95%-98%. Anything above 80% will promote mould growth apparently. I had lots of fridge engineers out (including Sikadog) and spent a fortune on chasing the "issue". Everyone who came out said the same: "Everything is working fine but it shouldn't do that, chillers strip moisture". Had it re-gassed and various other things. Temp was always very stable and consistent but humidity did the same - rose when you turned on the chiller, even when the coldroom was empty.
So my interim solution was to put a small dehumidified in there. You need a desiccant type that will run down to about 1C. External drain piped out to a bucket. It worked and it would hold the humidity nicely around the 65-70% mark. But they do add a bit of heat into the coldroom so it will be working against the chiller and using more energy.
@VSS will confirm that the experts reckon about 75% RH is perfect for an in skin carcass, but I'd rather RH was lower than higher, especially if there are a few in there or fur was wet etc. Note though - RH is
relative so air at 50% RH at 1 degree holds less moisture than air at 50% RH and 3%. Temp plays an important part in all this so don't get hung up on chasing low RH
and low temp.
So back to the root cause. I gradually started to understand how monoblocs work and came to the following conclusion - this is my idiots guide in terms I understand, so if you're a technical refrigeration expert look away now!
The monobloc comprises of two key parts. Outside the coldroom is a compressor, inside the coldroom is a condenser - the fins. Compressor runs on a cooling cycle and chills a gas which is circulated around the condenser, turning the fins cold (usually below freezing even if coldroom is running at c.2-3C). There is a separate fan above / below the condenser which circulates air from the coldroom over the fins, chilling this internal air. It's basically a heat exchanger. During this cooling cycle when the fins are below freezing, moisture from the coldroom air condenses and then freezes onto the fins, giving a coating of frost. During this phase, moisture is removed from the air and RH drops. All good...
What is
supposed happen is that once the thermostat senses coldroom air has reached the desired temp, the cooling cycle ends; the compressor cuts out. The internal fins warm slightly, the frost melts and drips off into a tray below the fins and runs out an evaporator drain. This is usually to an external pipe and needs plumbing into bucket / drain. But, and this is a very big but!! Lots of monoblocs run with the internal fan on constant - good idea, it keeps a constant temp in the coldroom and keeps air moving. However, as the frost is melting, is simply gets evaporated off the fins and back into the air within the coldroom. It never gets a chance to drip off and run out the evaporator drain. RH climbs back up. Each cycle RH drops, pulls in a fraction more moisture (from a tiny gap on the door seal or out of the carcass etc) then blows it back into the coldroom so the RH climbs a fraction more overall. This still happens with a empty coldroom and the door and all joints taped. I've tried it!
However, lots of monoblocs come with the option to have the internal fan only running during a cooling cycle. This was the default setting on a new Rivacold unit I installed recently and was how I used to run my old chiller. This option allows the moisture to drain out of the condensate drain without being evaporated back into the coldroom atmosphere. Here is a logger of RH. Same chiller, same internal and external conditions. The only thing I changed was the setting on the control panel from fan only on when compressor is running to fan on permanent:
So my solution now is that I run my monobloc with the internal fan only on during cooling cycles and a separate, compact desk fan fixed in the top corner out the way which circulates air within the coldroom but has no impact on humidity.